Leak Detectors

Lippke 5000

Measure seal strength and package integrity with the Dansensor® Lippke® 5000. Perform burst, leak, creep, creep to fail and bubble tests from one instrument – or try the combined test option to conduct a simultaneous leak, creep and burst test on a single package. It is ideal for testing rigid, semi rigid and flexible packaging, as well as porous and laminated foils for the food, pharma and medical industries.

With an extensive array of features, test options and accessories, it meets applicable ISO and ASTM standards. In addition, the instrument features individual logins and different user levels to ensure the data security and traceability required by healthcare and pharmaceutical customers.

The leak test systems provide manufacturers with an idea of how well packages resist pressure. Measuring seal strength and carrying out pressure leak tests are important prerequisites to delivering strong and lasting packaging that have a low risk of bursting under pressure.

Reliable seal strength and pressure leak testing of many types of packaging. 

  • Precise, definable and reproducible test conditions
  • Suitable for many different kinds of packages
  • Burst tester, leak, creep, bubble and combined test options
  • Suited for testing in production and laboratory environments
  • Extended options for analysis and documentation of test results

Benefits

  • Optimized measuring from better pressure regulation
    • Shorter filling time
    • Improved pre-fill process prevents over-shoot
  • Improved testing accuracy and shorter test cycle (new algorithm)
  • New design & intuitive touch screen interface
  • Improved visual display of test results
  • Pump feature to easily inflate flat packages
  • Covers 1-5 bar pressure range
  • Data storage also available on stand-alone unit
  • Easy installation & data sharing 

Features

  • Improved measuring algorithm
  • Test head with integrated sense probe
  • Touchscreen with graphical user interface (GUI)
  • Data capturing, storage & export
  • Individual user logins and access levels for security
  • One-touch documentation print-out with external printer
  • USB port for optional label printer (thermal or dot matrix), barcode scanner or keyboard
  • Meets ASTM and ISO standards
  • IQ / OQ available
  • PC software version offers additional features::
    • FDA 21 CFR, part 11 compliant
    • Printable test reports (PDF)
    • Test results shown on graphs
    • “Combined test” feature
    • Interface with SQL database

Specifications

Package types
Flexible, semi-rigid and rigid packages
Test types
Burst, leak, creep, bubble, combined test
Test package size
1-90 000 ml
Test time
1-5000 sec
Measuring range
10-5000 mbar (0.15-72.5 psi)     
Low range: 10-350 mbar (0.15-5.0 psi)    
High range: 350-5000 mbar (5.0-72.5 psi)
Displayed resolution
0-1000 mbar: 0.1 mbar    1000-5000 mbar: 1 mbar
Accuracy of measurement
Low range: ± 0.5 mbar (0.007 psi) or 0.5% of reading     
High range: ± 5 mbar (0.07 psi) or 0.5% of reading
Number of test definitions
300
Data collection capacity
Test data from more than 1,000,000 tests

Data collection type
Exported to CSV file
Dimensions (WxDxH) and weight
284 mm x 236.5 mm x 185 mm (11.2" x 9.3" x 7.3")     
3.4 kg (7.5 lbs)
IP class
IP 20
Ambient temperature
Operational: +2°C to +35°C     
Storage: -20°C to +60°C
Relative humidity
+2°C to +25°C; 10 to 90 %RH (non-condensing)
+25°C to +30°C; 10 to 70 %RH (non-condensing)
+30°C to +35°C; 10 to 50 %RH (non-condensing)
Ambient pressure
900-1050 mbar
Power supply and consumption
100-240 VAC, 47-63 Hz     Max 40W

Air supply pressure and connection
4.0-6.5 bar; at least 1 bar above the test pressure   
Ø6/4 mm tube     DIN ISO 8573-1:2010 [F4:4:3]

Air consumption
Max 100 L/min (depending on test settings)
Connectivity
LAN: RJ-45 Ethernet 10/100 Mbit/s, DHCP client or fixed IP     
USB: 1 x Host, USB 2.0 Type A, 1 x Device, USB 2.0 Type B (max current 500 mA)

Compliance
CE, China RoHS II
Standards
ASTM F-1140, F-2054, F-2095, F-2096, ISO 11607

 

 

 

Applications:

Package integrity tests

  • Burst test
  • Leak test (pressure decay)
  • Creep test (with optional Creep to Fail)   
  • Bubble test   
  • Combined test (consecutively on same package)
    • Creep and burst
    • Creep and leak
    • Creep, leak and burst

ASTM Standards:

  • ASTM F1140: Burst & creep for medical packages (without restraining plates)
  • ASTM F2054: Burst test (with restraining plates)
  • ASTM F2095: Pressure decay leak test (with or without restraining plates)
  • ASTM F2096: Bubble leak test (with water tank)

Other standards:

  • ISO 11607: Packaging for terminally sterilized medical devices
  • 21 CFR, part 11: Protects your data and ensures that all records are authentic and incorruptible
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