On-Line Analyzers

MAP Check 3 Vacuum

The Dansensor® MAP Check 3 Vacuum gas analyzer provides on-line quality assurance of thermoforming and tray sealing lines by measuring gas composition on a continuous basis. This ensures an effective MAP process line without compromising on quality. This vacuum gas analyzer for Modified Atmosphere Packaging automatically alerts operators and halts the production process if preset gas limits are exceeded. Logging with USB and Ethernet and with PC software for LAN based data collection.

Benefits
  • Stops the packaging machine if preset gas limits are exceeded
  • Measures every packaging cycle
  • Continuous process monitoring of gas content
  • Reduces labour and waste costs compared to manual testing
  • Avoids recalls/repacking by stopping packaging machine if machine exceeds preset limits
Features
  • Oxygen or combined oxygen and carbon dioxide measurement
  • Alarms for low or high gas concentrations
  • Improved data logging capabilities with USB and Ethernet
  • Ability to control the Dansensor MAP Mix Provectus gas mixer
  • Delivered with PC software for LAN based data collection
  • Optional measurement of buffer tank gas composition and pressure
  • User configurable alarms
  • Extended remote monitoring and control options with Modbus TCP

Available configurations

Dansensor MAP Check 3 Vacuum

Oxygen measurement (zirconia sensor)

Standard in all models

Carbon dioxide measurement (dual beam infrared)

Model dependent

Control of MAP Mix Provectus

Yes

Number of test programs (devices with LCD display)

Up to 1,000

Measuring range

0-100%, both O2 and CO2

Resolution

O2: ≥10%, 0.1; <10%, 0.01; <1%, 0.001 CO2: 0-100%, 0.1

Sensor accuracy O2 and CO2 System accuracy depends on die geometry and machine timing

O2: ≥0.1%, ±1% of reading; <0.1%, ±0.001% absolute
CO2: 0-100%, ±1.5% of reading + 0.5% absolute

Heating time

10 min


General standard features

Models

Available with LCD display or as “Black Box” without display

Connections

2 x RS232C, LAN 10/100 Mbit (Modbus TCP), USB, host for import/export, 24 VDC logic for machine control signals and alarms

Dimensions & weight

192 x 230 x 375 mm (H x W x D), 8.5 - 11.5 kg (depending on model)

Power supply

103-132 / 207-264 VAC (auto ranging), 47-63 Hz

Compliances

 


Accessories (optional)

Protection kit

IP45 protection (NEMA 3S)

Bracket, assembly

Can be combined with MAP Mix Provectus and MAP Check 3: 2 brackets, 8 screws

Buffer tank measurement

Model dependent

  • Gas Analysis and Control of Fresh Red Meat
  • Gas Analysis and Control of Poultry Meat
  • Gas Analysis and Control of Fish
  • Gas Analysis and Control of Cold or Ready-to-Eat meats
  • Gas Analysis and Control of Bakery Products
  • Gas Analysis and Control of Dairy Products
  • Gas Analysis and Control of Fruit and Vegetables
  • Gas Analysis and Control of Dried Meats
  • Gas Analysis and Control of Nuts and Dried fruit
  • Gas Analysis and Control of Coffee and Tea
  • Gas Analysis and Control of Drinks
  • Gas Analysis and Control of Fats and Oils
  • Gas Analysis and Control of Freeze Dried Products
  • Gas Analysis and Control of Fresh Pasta
  • Gas Analysis and Control of Nutraceutical Products
  • Gas Analysis and Control for Packaging / Manufacturing and Seal Integrity
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